the only thing about cafepress is that it seems like they just use iron on transfers to make their t-shirts. but otherwise, its not terrible. we’ve bought a few shirts from them that we designed. a site I haven’t tried, but have thought about trying is called zazzle (zazzle.com). their stuff looks pretty sharp.
thanks to you guys I have placed an order on Zazzle.com. Tshirts, trucker hats and business cards are on their way! I’ll let you know how they turn out. Their user interface on the site is great!